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Siemens S5 135/155 PLC Level 1 Friday Dec 14th, 2018
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PLC Training Course:
Download the Siemens S5 135/155 PLC Level 1
course as a PDF document

Course Title Siemens S5 135/155 PLC Level 1
Software DOS Based Step 5
PLC-Type Siemens S5 135/155 PLC
Duration 5 days
Pre-Requisites No prerequisites this is a beginners course
Maximum Delegates 4
Prices Click here for prices

Brief Description
  • Be able to recognise S5 hardware and be able to replace modules when a fault occurs.
  • Be able to operate the Step-5 software to make it perform certain tasks.
  • Understand basic S5 instruction set and be able to make minor modifications to software.
  • Be able to backup and restore a PLC program when required.
  • Be able to perform basic system diagnostics when a problem occurs.

  • Course Documentation
  • Reference Guide
  •  
       
    Course Content
    To fault find a system you need to know EXACTLY how it works
    HOW EXACTLY DOES A PLC WORK?
    • Am I getting the input to the PLC?
    • The Led on the output card means i am getting voltage out right? does it?
    • What exactly happens in between? ,theres more than just a program in the CPU
    • How exactly does it scan the program?
    • What is this Watchdog Timer? Is it that important?
    • Can I use the same output twice? That's bad programming isn't it?
    • A PLC is a logic controller, so use a logical approach to fault find it.
    • What are the 8 simple test points to check?
    • The PLC is in RUN, that means theres a program right? does it?
    • FORCING a bit and toggling a bit is pretty much the same yeah? depends on which PLC

    Then you need to Know the specifics

    HOW DO I DO THE FOLLOWING?

    (some straight forward some not so)

    • How do I check power is ON and PLC is in right mode (RUN or Program)
    • Check for a fault condition
    • Establish a link to the PLC (project settings)
    • If comms problem check PG/PC interface
    • Create a blank project and take a backup (just in case I mess up)
    • Open project for PLC and go OnLine
    • Interrogate I Stack and B stack
    • Identify if it is a hardware or software fault?
    • Change the battery
    • Change modules if necessary, (with spares and without spares)
    • Identify if it is a PLC or Comms fault
    • Check all settings against a template etc.
    • Check Hardware
    • Clear Memory and Download program
    • Check software against latest copy (Compare function)
    • Monitor program
    • Searching for specific operands and instructions
    • Changing timer, counter values On Line
    • Making minor mods Off Line and On line
    • Check or create a status table to establish parameter status
    • Force a parameter if required
    • Use Xreference to assist with software diagnostics
    • Upload and Download project
    • Display Documentation (Symbols, Comments)
    • Reassign an I/O address and change software addresses (Rewire Function)
    • Printing Cross Reference / Program Listings etc.

    Background information also covered

    Understanding of the following:

    • Introduction to MS-DOS
    • Siemens DOS Files (ST.S5D, PX.INI) etc
    • Number formats, bits, bytes, words, double words
    • Binary, HEX,octal,floating point, integer
    • Data types and parameter types, Bool etc.
    • I/O Addressing
    • Block types
    • Program Structure
    • Variable types (local and global)
    • How to monitor various blocks (OB, PB, FB, DB etc.) (FBs in particular)
    • Ladder, STL, FBD programs
    • Basic Instructions, contacts, Set, reset etc.
    • Timers, Counters
    • Comparators, Maths
    • How to make minor mods
    • Altering values in a status variable table
    • Back tracking through a program to establish where power flow stops
    • Overall reset procedure
    • Fault finding tips
     
    Course Equipment Per Delegate
  • S5 PLC  1 between 2 delegates
  • PC or Laptop
  • Simulator  1 between 2 delegates

    Due to the excessive cost of this equipment this is the only course were delegates share the PLC system

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